HuntsvilleEngineers mark

Orifice Flow

Flow through a sharp-edged orifice from a pressure differential — Q = C_d·A·√(2ΔP/ρ).

InputQ = C_d · A · √(2·ΔP/ρ)

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The engineering

The square root is Torricelli's: pressure difference becomes jet kinetic energy, so flow goes with √ΔP — a meter that reads 4× the differential is passing only 2× the flow. C_d bundles the real-world haircuts, mainly the vena contracta where the jet necks down past the sharp edge; 0.61 is the classic sharp-edge value.

This card is the incompressible, plain-orifice form. For custody-transfer accuracy the standards (ISO 5167) compute C_d from tap geometry and β-ratio, and gases above ~20% ΔP/P need an expansibility factor — but for sizing a drain, a restrictor, or a rupture-flow estimate, this is the equation everyone actually uses.

Where this math comes from

Evangelista Torricelli, Galileo's last assistant, showed in 1644 that efflux speed is √(2gh) — a falling-body law smuggled into fluids. Jean-Charles de Borda explained in 1766 why real jets pass less than the geometric area predicts: the stream contracts to about 61% of the hole, the vena contracta that lives on in C_d.

The orifice plate then became process industry's workhorse meter — cheap, no moving parts, ruthlessly standardized. Twentieth-century committee work (ASME, then ISO 5167) measured C_d across thousands of geometries so that a plate machined in Huntsville and one in Hamburg read the same barrel of oil alike.

  1. 1644Evangelista TorricelliEfflux law — the √ in the formula.
  2. 1766Jean-Charles de BordaVena contracta explains C_d ≈ 0.61.
  3. 1738Daniel BernoulliPressure-to-velocity budget underpinning the meter.
  4. 1980ISOISO 5167 standardizes orifice metering worldwide (first edition).

See the full timeline of the math behind every calculator →

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